AU3013 Computer Integrated Manufacturing in Automotive Sector Syllabus:
AU3013 Computer Integrated Manufacturing in Automotive Sector Syllabus – Anna University Regulation 2021
COURSE OBJECTIVE:
The objective of this course is to make the students understand computer-integrated manufacturing (CIM) and its impact on productivity, product cost, and quality and to understand the application of computers in various aspects of Manufacturing viz., Design, Proper planning, Manufacturing cost, Layout & Material Handling system.
UNIT I INTRODUCTION
Manufacturing and its types – Definition of CIM, Elements of CIM, Benefits of CIM, Needs of CIM: Hardware and software. Concurrent Engineering: Definition, Sequential Engineering Versus Concurrent Engineering, Benefits of Concurrent Engineering, Characteristics of concurrent Engineering, Product Life-Cycle Management (PLM), Collaborative Product Development. Basic Elements of an automated system – Levels of Automation – Lean Production and Just-In-Time Production.
UNIT II PRODUCTION PLANNING & CONTROL AND COMPUTERISED PROCESS PLANNING
Process planning – Computer Aided Process Planning (CAPP) – Aggregate Production Planning and Master Production Schedule – Material Requirement Planning (MRP I) – Simple Problems – Capacity Planning – Shop Floor Control – Inventory Control – EOQ, WIP costs & Inventory Holding Costs – Simple Problems – Introduction to Manufacturing Resource Planning (MRP II) & Enterprise Resource Planning (ERP).
UNIT III CELLULAR MANUFACTURING
Group Technology(GT), Part Families – Parts Classification and coding – Simple Problems in OPITZ Part Coding system – Production flow Analysis – Cellular Manufacturing – Composite part concept – Machine cell design and layout – Quantitative analysis in Cellular Manufacturing –Rank Order Clustering Method – Arranging Machines in a GT cell – Hollier Method – Simple Problems.
UNIT IV FLEXIBLE MANUFACTURING SYSTEM (FMS) AND AUTOMATED GUIDED
VEHICLE SYSTEM (AGVS)
Types of Flexibility – FMS – FMS Components – FMS Application & Benefits – FMS Planning and Control– Quantitative analysis in FMS – Simple Problems. Automated Guided Vehicle System (AGVS) – AGVS Application – Vehicle Guidance technology – Vehicle Management & Safety.
UNIT V INDUSTRIAL ROBOTICS
Robot Anatomy and Related Attributes – Classification – Control systems – End Effectors – Sensors – Applications – Basics of Robot Part Programming – Robot Accuracy and Repeatability – Simple Problems.
TOTAL: 45 PERIODS
COURSE OUTCOMES:
At the end of the course, the student will be able to
1. Convert Traditional Manufacturing environment to Computer Integrated Manufacturing environment.
2. Comprehend the basic elements of an automated system
3. Apply computers for process planning
4. Analyze cellular manufacturing
5. Understand Robot part programming
TEXT BOOK:
1. Mikell .P. Groover “Automation, Production Systems and Computer Integrated Manufacturing”, Prentice Hall of India, 2009.
REFERENCES:
1. Kant Vajpayee S, “Principles of Computer Integrated Manufacturing”, Prentice Hall b India,2003.
2. Radhakrishnan P, Subramanyan S.and Raju V., “CAD/CAM/CIM”, 2nd Edition, New Age International (P) Ltd, New Delhi, 2000.
3. Gideon Halevi and Roland Weill, “Principles of Process Planning – A Logical Approach” Chapman & Hall, London, 1995.
4. P Rao, N Tewari and T.K. Kundra, “Computer Aided Manufacturing”, Tata McGraw Hill Publishing Company, 2000