PR3006 Production of Automotive Components Syllabus:
PR3006 Production of Automotive Components Syllabus – Anna University Regulation 2021
COURSE OBJECTIVES:
• To impart knowledge in various manufacturing methods in developing automotive components
• To study the concepts of automobile engineering.
• To impart the knowledge in various parts of automotive engine.
• To understand the concepts of fuel and transmission system.
• To learn the recent developments in automobile industries.
UNIT I ENGINE
Working principle of two strokes, four stroke and Wankel engines – wet and dry liners – Piston and Piston rings – types – classification. Production of Cylinder block, Cylinder head, liners, oil pan, piston and piston rings and testing.
UNIT II ENGINE PARTS
Working principle of crank shaft – Cam shaft – valve operating mechanisms – carburetors – sparkplug Production of Connecting rod, Crankshaft, push rod and rocker arm, valves, tappets, carburetors and spark plugs.
UNIT III FUEL AND TRANSMISSION SYSTEM
Working principle of – Fuel pumps – fuel injection pumps of diesel engines – multi point fuel injection system – Gear Box – clutch system – differential mechanism – steering system – braking system. Production of Friction lining materials for clutch and brakes, propeller shaft, gear box housing, steering column, Energy absorbing steering column.
UNIT IV CHASSIS AND SUSPENSION SYSTEM
Working principle of – Suspension system – leaf spring and shock absorbers – wheel housing – design concepts of chassis (aerodynamics and cross worthiness) – Production of Brake shoes, leaf spring, wheel disc, wheel rim –usage of non-metallic materials for chassis components.
UNIT V RECENT ADVANCES
Application of sensors and actuators – Emission control system – catalytic converter – Hydroforming of exhaust manifold and lamp housing – stretch forming of Auto body panels – MMC liners– thermal barrier coating of Engine head and valves – Selection of materials for Auto components.
TOTAL: 45 PERIODS
COURSE OUTCOMES
Upon successful completion of the course, students should be able to:
CO1: Acquire knowledge of production of various automotive components.
CO2: Learn the working principles of engines.
CO3: Get knowledge about various engine components.
CO4: Learn working of Fuel and Transmission System and its types.
CO5: Acquire knowledge of recent development in automobile industries.
TEXT BOOKS:
1. B.P. Bhardwaj, “The Complete Book on Production of Automobile Components & Allied Products”, NIIR PROJECT CONSULTANCY SERVICES, 2014,ISBN: 9789381039335
2. Mohamed A.Omar, “The Automotive Body Manufacturing System and Processes”, John Wiley Publications ,USA, 2011.
3. Hiroshi yamagata, “The Science and Technology of materials in Automotive Engines”, CRC Press Word head publishing Limited, Cambridge, England, 2005.
REFERENCES:
1. Kirpal Singh, “Automobile Engineering, Vol.I and II”, Standard Publishers, New Delhi, 13th edition, 2012.
2. Garrett. T.K., Newton. K., Steeds. W., “The Motor Vehicle”, Butterworth-Heinemann, 13thedition, 2001
3. Serope Kalpakjian and Steven R. Schmid, “Manufacturing Processes for Engineering Materials”, Fourth Edition – Pearson Education publications, 2003.
4. Brian Cantor, “Automotive Engineering”, CRC Press, Taylor and Francis Group, London, 2008.