IE3005 Non Traditional Manufacturing Syllabus:

IE3005 Non Traditional Manufacturing Syllabus – Anna University Regulation 2021

COURSE OBJECTIVES:

• To classify non-traditional machining processes and describe mechanical energy based non-traditional machining processes.
• To differentiate chemical and electro chemical energy based processes.
• To describe thermo-electric energy based processes
• To explain nano finishing processes.
• To introduce hybrid non-traditional machining processes and differentiate hybrid non-traditional machining processes

UNIT I INTRODUCTION AND MECHANICAL ENERGY BASEDPROCESSES

Introduction – Need for non-traditional machining processes – Classification of nontraditional machining processes – Applications, advantages and limitations of nontraditional machining processes – Abrasive jet machining, Abrasive water jet machining, Ultrasonic machining their principles, equipment, effect of process parameters, applications, advantages and limitations.

UNIT II CHEMICAL AND ELECTRO CHEMICAL ENERGY BASED PROCESSES

Principles, equipments, effect of process parameters, applications, advantages and limitations of Chemical machining, Electro-chemical machining, Electro-chemical honing, Electro-chemical grinding, Electro chemical deburring.

UNIT III THERMO-ELECTRIC ENERGY BASED PROCESSES

Principles, equipments, effect of process parameters, applications, advantages and limitations of Electric discharge machining, Wire electric discharge machining, Laser beam machining, Plasma arc machining, Electron beam machining, Ion beam machining.

UNIT IV NANO FINISHING PROCESSES

Principles, equipments, effect of process parameters, applications, advantages and limitations of Abrasive flow machining – Chemo mechanical polishing, Magnetic abrasive finishing, Magnetorheological finishing, Magneto rheological abrasive flow finishing.

UNIT V HYBRID NON-TRADITIONAL MACHINING PROCESSES

Introduction – Various hybrid non-traditional machining processes, their working principles, equipments, effect of process parameters, applications, advantages and limitations. Selection and comparison of different non-traditional machining processes.

TOTAL: 45 PERIODS
COURSE OUTCOMES:

At the end of this course the students shall be able to:
CO1: Formulate different types of non-traditional machining processes andevaluate mechanical energy based non-traditional machining processes.
CO2: Illustrate chemical and electro chemical energy based processes.
CO3: Evaluate thermo-electric energy based processes.
CO4: Interpret nano finishing processes.
CO5: Analyse hybrid non-traditional machining processes and differentiate nontraditional machining processes.

TEXT BOOKS:

1. Adithan. M., “Unconventional Machining Processes”, Atlantic, New Delhi, India, 2009. ISBN13: 9788126910458
2. Anand Pandey, “Modern Machining Processes”, Ane Books Pvt. Ltd., New Delhi, India,2019.

REFERENCES:

1. Benedict, G.F., “Non-traditional Manufacturing Processes”, Marcel Dekker Inc., New York1987. ISBN-13: 978-0824773526.
2. Carl Sommer, “Non-Traditional Machining Handbook”, Advance Publishing., United States,2000, ISBN-13: 978-1575373256.