CME388 Industrial Safety Syllabus:
CME388 Industrial Safety Syllabus – Anna University Regulation 2021
COURSE OBJECTIVES
1 To study the fundamental concept and principles of industrial safety
2 To study the principles of maintenance engineering.
3 To Analyzing the wear and its reduction.
4 To study the faults in various tools, equipments and machines.
5 To study the periodic maintenance procedures in preventive maintenance.
UNIT – I INDUSTRIAL SAFETY
Accident, causes, types, results and control, mechanical and electrical hazards, types, causes and preventive steps/procedure, describe salient points of factories act 1948 for health and safety, wash rooms, drinking water layouts, light, cleanliness, fire, guarding, pressure vessels, etc, Safety color codes. Fire prevention and firefighting, equipment and methods.
UNIT – II MAINTENANCE ENGINEERING
Definition and aim of maintenance engineering, Primary and secondary functions and responsibility of maintenance department, Types of maintenance, Types and applications of tools used for maintenance, Maintenance cost & its relation with replacement economy, Service life of equipment.
UNIT – III WEAR AND CORROSION AND THEIR PREVENTION
Wear- types, causes, effects, wear reduction methods, lubricants-types and applications, Lubrication methods, general sketch, working and applications, i. Screw down grease cup, ii. Pressure grease gun, iii. Splash lubrication, iv. Gravity lubrication, v. Wick feed lubrication vi. Side feed lubrication, vii. Ring lubrication, Definition, principle and factors affecting the corrosion. Types of corrosion, corrosion prevention methods.
UNIT – IV FAULT TRACING
Fault tracing-concept and importance, decision tree concept, need and applications, sequence of fault finding activities, show as decision tree, draw decision tree for problems in machine tools, hydraulic, pneumatic, automotive, thermal and electrical equipment’s like, i. Any one machine tool, ii. Pump iii. Air compressor, iv. Internal combustion engine, v. Boiler,vi. Electrical motors, Types of faults in machine tools and their general causes.
UNIT – V PERIODIC AND PREVENTIVE MAINTENANCE
Periodic inspection-concept and need, degreasing, cleaning and repairing schemes, overhauling of mechanical components, overhauling of electrical motor, common troubles and remedies of electric motor, repair complexities and its use, definition, need, steps and advantages of preventive maintenance. Steps/procedure for periodic and preventive maintenance of:i. Machine tools, ii. Pumps, iii. Air compressors, iv. Diesel generating (DG) sets, Program and schedule of preventive maintenance of mechanical and electrical equipment, Advantages of preventive maintenance. Repair cycle concept and importance.
TOTAL:45 PERIODS
OUTCOMES:
At the end of the course the students would be able to
1. Explain the fundamental concept and principles of industrial safety
2. Apply the principles of maintenance engineering.
3. Analyze the wear and its reduction.
4. Evaluate faults in various tools, equipments and machines
5. Apply periodic maintenance procedures in preventive maintenance.
TEXT BOOKS:
1. L M Deshmukh, Industrial Safety Management, Tata McGraw-Hill Education, 2005.
2. Charles D. Reese, Occupational Health and Safety Management: A Practical Approach, CRC Press, 2003.
REFERENCES:
1. Edward Ghali, V. S. Sastri, M. Elboujdaini, Corrosion Prevention and Protection: Practical Solutions, John Wiley & Sons, 2007.
2. Garg, HP, Maintenance Engineering, S. Chand Publishing.
3. J Maiti, Pradip Kumar Ray, Industrial Safety Management: 21st Century Perspectives of Asia, Springer, 2017.
4. R. Keith Mobley, Maintenance Fundamentals, Elsevier, 2011.
5. W. E. Vesely, F. F. Goldberg, Fault Tree Handbook, Create space Independent Pub, 2014