PTCME396 Process Planning and Cost Estimation Syllabus:

PTCME396 Process Planning and Cost Estimation Syllabus – Anna University Part time Regulation 2023

COURSE OBJECTIVES

1 To introduce the process planning concepts to make cost estimation for various products after process planning
2 To Learn the various Process Planning Activities
3 To provide the knowledge of importance of costing and estimation.
4 To provide the knowledge of estimation of production costing.
5 To learn the knowledge of various Machining time calculations

UNIT – I INTRODUCTION TO PROCESS PLANNING

Introduction- methods of process planning-Drawing Interpretation-Material evaluation – steps in process selection-. Production equipment and tooling selection

UNIT – II PROCESS PLANNING ACTIVITIES

Process parameters calculation for various production processes-Selection jigs and fixture selection of quality assurance methods – Set of documents for process planning-Economics of process planning- case studies

UNIT – III INTRODUCTION TO COST ESTIMATION

Importance of costing and estimation –methods of costing-elements of cost estimation –Types of estimates – Estimating procedure- Estimation labor cost, material cost- allocation of overhead charges- Calculation of depreciation cost

UNIT – IV PRODUCTION COST ESTIMATION

Estimation of Different Types of Jobs – Estimation of Forging Shop, Estimation of Welding Shop,Estimation of Foundry Shop

UNIT – V MACHINING TIME CALCULATION

Estimation of Machining Time – Importance of Machine Time Calculation- Calculation of Machining Time for Different Lathe Operations, Drilling and Boring – Machining Time Calculation for Milling,Shaping and Planning -Machining Time Calculation for Grinding.

Total:45 periods

OUTCOMES:

At the end of the course the students would be able to
1. Discuss select the process, equipment and tools for various industrial products.
2. Explain the prepare process planning activity chart.
3. Explain the concept of cost estimation.
4. Compute the job order cost for different type of shop floor.
5. Calculate the machining time for various machining operations.

TEXT BOOKS:

1. Peter scalon, “Process planning, Design/Manufacture Interface”, Elsevier science technology Books, Dec 2002.
2. Sinha B.P, “Mechanical Estimating and Costing”, Tata-McGraw Hill publishing co, 1995.

REFERENCES:

1. Chitale A.V. and Gupta R.C., “Product Design and Manufacturing”, 2nd Edition, PHI, 2002.
2. Ostwalal P.F. and Munez J., “Manufacturing Processes and systems”, 9th Edition, John Wiley,1998.
3. Russell R.S and Tailor B.W, “Operations Management”, 4th Edition, PHI, 2003.
4. Mikell P. Groover, “Automation, Production, Systems and Computer Integrated Manufacturing”,Pearson Education 2001.
5. K.C. Jain & L.N. Aggarwal, “Production Planning Control and Industrial Management”, KhannaPublishers 1990.