SF3006 Hazard Control in Manufacturing Industry Syllabus:
SF3006 Hazard Control in Manufacturing Industry Syllabus – Anna University Regulation 2021
COURSE OBJECTIVES:
1:Learn about the various hazards associated with the manufacturing processes employed in engineering industries and methods used to safeguard the operators and others
2:Understand the concepts of global scenario of Health & safety.
3:Analyses the gaps between reference standards & pertinent conditions of safety in India.
4:Students should be able to analyses and solve basic agronomical issues.
5:Be efficient in the operation of industrial hygiene equipment.
UNIT I INTRODUCTION TO MANUFACTURING PROCESSES
Introduction – Classification of Engineering Industry – Manufacturing Processes Hot Working – Foundry operations-furnace and equipment, health hazard, safe methods of operation. Forging operations, heat radiation, maintenance of machines, shop equipment and hand tools – safe work practice. Operations i hot and cold rolling mills.
UNIT II HAZARDS SAFETY MEASURES IN MANUFACTURING INDUSTRY
Machinery safeguard-Point-of-Operation, Principle of machine guarding – breakdown of machine guarding – types of guards and devices. Cold Working-Safety in Power Presses, primary & secondary operations – shearing -bending – rolling – drawing. Metal Cutting- safety in turning, boring, milling, planning and grinding. Maintenance of machine tools – health hazards and prevention.
UNIT III CONCEPTS OF FIRE SAFETY IN INSTALLATIONS
Welding and Cutting-Safety Precautions of Gas welding and Arc Welding, Cutting and Finishing. Gas Cylinders and Equipment¥s. Heat Treatment- Furnaces and Salt baths-operations and maintenance -safety in handling and storage of salts – health precautions, exposure to hazardous fumes, source of fumes.
UNIT IV FUNDAMENTALS OF MATERIAL HANDLING
Material Handling-Classification-safety consideration- manual and mechanical handling. Handling assessments and techniques- lifting, carrying, pulling, pushing, palletizing and stocking. Material Handling equipment-operation & maintenance. Maintenance of Common elements- wire rope, chainsslings, hooks, clamps.
UNIT V SAFETY IN OIL AND GAS PLANT
Well Completion Practices: Well- Head Assemble, Installation and Testing, Activation, Well Testing, Self-Flowing Wells, Gas Lift: Sucker Rod and Down Hole Motor Pumping of Oil, Safety Issues in Oil and Gas Production
TOTAL: 45 PERIODS
COURSE OUTCOMES:
On completion of the course the student will be able to
CO1: Explain the various hazards associated with hot working of metals and methods of control
CO2: Know about various hazards associated with cold working and cutting of metals and methods of control
CO3: Relate various hazards associated with welding and cutting of metals and methods of control
CO4: analyse various material handling methods and systems; the hazards and methods of control
CO5: build the stability of a control system in A to Z of Environmental Audit.
TEXT BOOKS :
1. SC Bhatia, ”A Handbook on health, Safety and Environment”, 2007
2. James T. Tweedy, ”Introduction to Hazard Control Management, CRC Press,2013
REFERENCES:
1. National Safety Council. ”Accident prevention manual for industrial operations”. Chicago,1982.
2. Ronald P. Blake. ”Industrial safety”. Prentice Hall, New Delhi. Balchin, N.C.,2005. Health and Safety in Welding and Allied process, Jaico Publishers, New Delhi,1973.
3. E-Waste Managing the Digital Dump Yard, Edited by VishakhaMunshi, ICFAI University Press
4. J.M. Goel,” Hazardous Waste Management” Perspectives in Nuclear Toxic and Hazardous Waste by Kadambari Sharma.
5. D.A. Crowl and J.F. Louvar, Chemical Process Safety (Fundamentals with Applications), Prentice Hall,2011.