SF3007 Advanced Safety Systems in Industry Syllabus:
SF3007 Advanced Safety Systems in Industry Syllabus – Anna University Regulation 2021
OBJECTIVES
1. Give an overview of a few emerging techniques in safety engineering and management.
2. Understand the concept of behavior based safety
3. Analyze the layer of protection required for process industries
4. To aware of industrial fire production system and its usage
5. Understand the concept of behavior based safety
UNIT I SAFETY SYSTEM DEVELOPMENT IN INDUSTRY
Domino incident investigation- technique, logic diagram, input requirements, output, example Unavailability analysis of protective systems-technique, logic diagram, input requirements, example.
Reliability analysis of automatic control systems-PES safety system development logic diagram system analysis, calculation of fractional dead time, application, strengths and weaknesses.
UNIT II PROTECTION ANALYSIS IN INDUSTRY
Layer of Protection Analysis (LOPA) – Overview of relevant standards and guidelines, risk tolerance criteria. Preparation of LOPA – LOPA methodology, the LOPA team.Scenario development -components, inherently safe considerations. Initiating causes/effects – identification, estimation of frequencies. Independent protection layers – IPL criteria, allocation of IPL credit – basic process control systems, operator response, pressure relief device, safety instrumented system, safety instrumented function.
UNIT III SAFETY IN CHEMICAL PROCESS INDUSTRIES
Security for chemical process industries-Assessments and regulatory environment, methods for assessing security vulnerability, emerging security regulations, government development and industry activities that relate to security for process facilities.
UNIT IV SAFETY SECURITY IN PROCESS INDUSTRIES
Site security for process industries – Essential elements – threat analysis, security counter measures, mitigation and emergency response. Specific security measures – information security, cyber security, physical security, policies and procedures, training, mitigation and response, inherently safer processes. Case study.
UNIT V SAFETY MANAGEMENT SYSTEMS
Behavior- Based Safety (BBS) – Fundamentals of BBS Management – people based safety, BBS experience, Outcomes of BBS work, psychology of BBS, Implementation problems in BBS, Behavioral safety Observation Process. Mangers role in developing BBS culture.BBS steering committee. Main steps of True BBS approach.Safety Management Systems: SHEMS, OHSAS 18001 and OSHA¥s PSM – Policy, planning, training, implementation, management control and review.
TOTAL: 45 PERIODS
TEXT BOOK:
1. Centre for Chemical Process Safety, AICHE: Guidelines for Chemical Process Quantitative Risk Analysis, second edition, 2000.
2. ACC: Site Security Guidelines for the U.S Chemical Industry, American Chemistry Council, Washington DC, 2001.
REFERENCES:
1. Thomas R. Krause. (1996). The Behavior – based safety process: Managing involvement for an injury-Free Culture.(second edition). John Wiley a Sons.
2. Kaila,H.L. (2010). Behavior based safety in organizations- a practical guide. IK International, New Delhi.
3. Handbook of Fire and Explosion Protection Engineering Principles. For Oil, Gas, Chemical andRelated by Dennis P. Nolan (Auth.)
4. Hand book for Explosion Protection by Dipl.-Phys. Dr. rer. nat. Heinrich Groh Copyright © 2004Expert Verlag GmbH, Renningen, Germany.