CMR332 Advanced Manufacturing Systems Syllabus:
CMR332 Advanced Manufacturing Systems Syllabus – Anna University Regulation 2021
COURSE OBJECTIVES:
1. The objective of this course is to teach the lean tools to attain optimum level in quality.
2. To enhance the ability to make decisions for new product development.
3. Aims to develop the students to conserve energy and natural resources, and to ensure that they have minimal impact on the environment and society.
4. To give students an introduction to an advanced information process technique.
5. To learn about the various smart manufacturing techniques and applications.
UNIT – I INTRODUCTION TO LEAN MANUFACTURING
Objectives of lean manufacturing-key principles and implications of lean manufacturing – traditional Vs lean manufacturing- flow-continuous improvement/Kaizen –worker involvement5S principles elements of JIT – uniform production rate – Kanban system – Lean implementation, Reconciling lean with other systems – lean six sigma- lean and ERP – lean with ISO 9001:2000.
UNIT – II AGILE MANUFACTURING
Agile Manufacturing Vs Mass Manufacturing – Agile practice for product development – Manufacturing agile practices – Implementing new technology – A checklist, technology applications that enhance agility – agile technology make or buy decisions. – Costing for Agile Manufacturing practices.
UNIT – III SUSTAINABLE MANUFACTURING
Concepts of competitive strategy and manufacturing strategies and development of a strategic improvement programme – Manufacturing strategy in business success strategy formation and formulation – Structured strategy formulation – Sustainable manufacturing system design options – Approaches to strategy formulation – Realization of new strategies/system designs.
UNIT – IV INTELLIGENT MANUFACTURING
Introduction to intelligent manufacturing- fundamentals of artificial intelligence-AI in manufacturing processes- introduction to fuzzy logic-applications of fuzzy logic in manufacturing- integrating AI and fuzzy logic in production planning-real time decision makingcase studies and practical applications- emerging trends and future directions
UNIT – V SMART MANUFACTURING
Introduction to various Smart Manufacturing Techniques-Supply chain management-Block chain of inventory management-Plant digitization-Predictive maintenance-Supply chain visibility-Warehouse-Cost reduction-Waste management-Automated systems-Applications
TOTAL: 45 PERIODS
COURSE OUTCOMES
Upon successful completion of the course, students should be able to:
CO1: Demonstrate on basic lean manufacturing.
CO2: Integrate the knowledge on agile manufacturing.
CO3: Formulate strategy in sustainable manufacturing.
CO4:Apply artificial intelligence (AI) and fuzzy techniques to improve the efficiency of manufacturing systems.
CO5: Exposure to smart manufacturing and its various techniques.
TEXT BOOKS:
1. Lonnie Wilson, “How to Implement Lean manufacturing”, McGraw-Hill Professional; 2nd edition, 2015.
2. Ibrahim Garbie, “Sustainability in Manufacturing Enterprises Concepts, Analyses and Assessments for Industry 4.0”, Springer International Publishing., United States, 2016, ISBN-13: 978-3319293042.
3. Kusiak, Andrew, “Intelligent Manufacturing Systems”, Prentice Hall, 1st edition, 1990.
REFERENCES:
1. Black .J.T. and Kohser R.A, “DeGarmo’s Materials and Processes in Manufacturing”, Published by Wiley, 11th edition, 2011.
2. Christian N. Madu, “Handbook of environmentally conscious manufacturing”, Springer US Publishers, 1st edition, 2001.
3. John Schey, “Introduction to Manufacturing Processes”, Tata McGraw-Hill Education ,3rd edition,1999
4. Seliger G., “Sustainable Manufacturing: Shaping Global Value Creation”, Springer, United States, 2012, ISBN 978-3-642-27289-9.
5. Rao R. V, “Advanced Modeling and Optimization of Manufacturing Processes”, 2nd edition, 2006.
6. Ronald G. Askin and Jeffrey B. Goldberg, “Design and Analysis of Lean Production Systems”, John Wiley and Sons, 2003.
7. Kutz M., “Environmentally Conscious Mechanical Design”, John Wiley & Sons., United States, 2007, ISBN: 978-0-471-72636-4.