AU3017 Advanced Automotive Materials Syllabus:

AU3017 Advanced Automotive Materials Syllabus – Anna University Regulation 2021

COURSE OBJECTIVES:

The objective of this course is to provide the students with the knowledge on properties of engineering materials so as to enable them to select and apply for automotive applications

UNIT I ENGINEERING MATERIALS AND THEIR PROPERTIES

Classes of engineering materials – the evolution of engineering materials, Definition of materials properties, displaying material properties using materials selection charts, Forces for change in materials selection and design, Materials and the environment-selection of materials for automotive applications.

UNIT II BASIS OF MATERIAL SELECTION

Selection strategy, Attribute limits and Material indices, structural index Selection procedure: Design process – types of design, design requirements, Function, Material attributes, Shape and Manufacturing processes. Systematic process selection, Energy consumption for production, Material costs, Availability, Recyclability, Environmental consideration. Computer aided selection.

UNIT III MATERIALS FOR ENGINES AND TRANSMISSION SYSTEMS

Materials selection for IC engines: Piston, piston rings, cylinder, Engine block, Connecting rod, Crank shaft, Fly wheels, Gear box, Gears, Splines, Clutches.

UNIT IV MATERIALS FOR AUTOMOTIVE STRUCTURES

Materials selection for bearings, leaf springs, chassis & frames, Bumper, shock absorbers, wind screens, panels, brake shoes, Disc, wheels, differentials, damping and antifriction fluids, Tires and tubes.

UNIT V ELECTRONIC MATERIALS FOR AUTOMOTIVE APPLICATIONS

Materials for sensors and electronic devices meant for Engine Speed and Crank Position, Throttle position sensor, Manifold Absolute Pressure, Temperature Sensor, Oxygen Sensor, Piezoelectric Sensor, Ultrasonic Sensor and Dew Sensor. Sensor Materials and Technologies

TOTAL:45 PERIODS
COURSE OUTCOMES:

At the end of the course, the student will be able to
1. Develop knowledge on different class of materials and their applications
2. Understand the Selection criteria for various components and importance.
3. Comprehend different materials used for automotive engines and transmission.
4. Select proper material for Automobile applications
5. Analyze different materials used for sensors in a vehicle

TEXT BOOKS:

1. Gladius Lewis, “Selection of Engineering Materials”, Prentice Hall Inc. New Jersey USA, 1995.
2. Hiroshi Yamagata,” The Science and Technology of Materials in Automotive Engines”, Woodhead Publishing,2005

REFERENCES:

1. ASM Handbook. “Materials Selection and Design”, Vol. 20- ASM Metals Park Ohio.USA, 1997.
2. ASM Handbook, “Selection of Materials Vol. 1 and 2”, ASM Metals Park, Ohio. USA, 1991.
3. Cantor,“ Automotive Engineering: Lightweight, Functional, and Novel Materials”, Taylor & Francis Group, London, 2006
4. James A. Jacobs, Thomas F. Kilduff., “Engineering Materials Technology: Structure, Processing, Properties & Selection”, Prentice Hall, USA, 1996.
5. M F Ashby, “Materials Selection in Mechanical Design”, third edition, ButterworthHeineman, New York, 2005.